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Automatic Powder Weighing & Discharging Unit

KOWOV's automatic powder weighing and discharging unit is a continuous pneumatic feeding system for powder materials. Series-connected tanks, balance pipes and feeders keep the powder flowing into the process without interruption

Key wetted parts are made of wear-resistant ceramics, the complete system is controlled by the on-site PLC, and closed-loop conveying reduces dust emission

Feeding
Continuous, pneumatic
Accuracy
About ±1%
Operating pressure
Up to 4 MPa
Control
On-site PLC
Wetted parts
Wear-resistant ceramics

Overview and construction

The discharging system uses a series-tank design to feed powder continuously. A powder silo, a storage tank and an injection tank are connected in series for continuous pneumatic feeding

Balance pipes keep the pressure between the tanks in dynamic balance, and feeders deliver the powder, so the flow into the process does not stop. The system connects directly to the site's pipeline gas and is controlled by the on-site PLC

Process flow of the powder discharging system in four stages, from the powder silo through the storage tank to the injection tank

Design and performance

  • Precision feeding: powder is metered with an accuracy of about ±1%
  • Low energy consumption: the system runs on the site's pipeline gas through a direct connection, under on-site PLC control
  • Stable operation: key wetted parts are made of wear-resistant ceramics
  • Sealing: mechanical, oil or magnetic seals can be used
  • High pressure: a maximum operating pressure of 4 MPa, for high-pressure process conditions
  • Closed conveying: closed-loop conveying reduces dust emission

Application examples

Powder feeding for a synthesis furnace

In service in a synthesis workshop. Technical data of this installation

ItemValue
Maximum feeding rate0.6 t/h
Normal feeding rate0.5 t/h
Minimum feeding rate0.1 t/h
Adjustable range10:1
Accuracy deviation±0.5%
  • Revamp schematic: the continuous feeding system added as a branch of the existing feeding pipeline
  • The original feeding pipeline was kept unchanged. The continuous feeding system was added as a branch line, so the original feeding mode is not affected
    During maintenance of the continuous feeding system, the original pipeline can still feed the process, keeping the site in continuous operation
  • The revamped feeding unit on site
  • The revamped unit on site. On-site operating curves of synthesis-furnace temperature and pressure difference were compared, and reaction efficiency increased by 3%
  • Ceramic internals inspected after long-term service
  • After long-term service, inspection found no wear on the ceramic internals

Continuous powder feeding in a synthesis plant

  • Continuous powder feeding system
  • The feeding system installed in a synthesis plant

Contact Us

Send the powder and its bulk density, the particle size, the required feeding rate and range, and the pressure at the feeding point. Our engineers will review the duty before proposing a configuration

Send an enquiry about this system